Manufacturing Process of Precision Transmission Gears
Material Selection:
The manufacturing process begins with selecting high-quality materials
that can endure the mechanical stress and temperature variations within an engine.
Common materials include high-carbon steels and alloys that provide strength and durability.
CNC Machining:
Utilizing state-of-the-art CNC (Computer Numerical Control) machines,
Sanjeevni Gears ensures that each gear is manufactured to the precise specifications required for
optimal performance. CNC technology allows for high levels of accuracy in dimensional tolerances,
essential for gears used in VVT applications.
Heat Treatment:
To enhance the durability and hardness of the gears, heat treatment processes
such as tempering and carburizing are employed. This process improves the performance of the gears under repeated stress and wear.
Quality Control:
Sanjeevni Gears adheres to stringent quality control measures throughout the
manufacturing process. Utilizing advanced measuring and testing techniques, like gear tooth measurement
and load testing, ensures that each gear meets the necessary specifications and performance standards.
Finishing Processes:
Final finishing processes such as grinding and honing help achieve superior
surface finish and dimensional accuracy. This level of precision is crucial for gears that interact with
other engine components, especially in VVT systems.